From the furniture factory to your home

When we place a new sofa in our home, we admire its color, shape and feeling of comfort. But, have you ever wondered how much work and attention to detail is needed to make a sofa with all of the characteristics that we desire?

Briefly, we would like to provide you with information about the key phases in the making of a sofa.

The cutting

Manual cutting

Cutting is the first phase in the production process of the sofa and is also the most delicate.

After nonconforming areas have been identified on the leathers, then "templates" are placed on the leather and this is where we see the capability of the worker who has to outlay a real "puzzle" to cut the leather in the best way, avoiding the areas that are non-conforming, while at the same time taking advantage of the maximum surface area possible.

Computerized cutting

Computer cutting represents a new frontier for this part of production. Templates are automatically inserted in the database after a scanning of the leather and then are positioned over the leather.

Each single piece is then cut. Even here, it is vital to take advantage of the maximum surface area possible avoiding the areas that are non-conforming.

Anche in questo caso si sfrutta la maggior superficie possibile sempre evitando le zone non conformi.

The sewing

After the leather has been cut, it is sewn by means of a machine that can nimbly perforate the leather.

Modern computerized machines are able to control this obtaining perfectly aligned sewing.

Assemblage

After the leather has been cut and sewn it is placed on a wooden frame that has previously been prepared with a thin strip of rubber. 

Expert hands of furniture craftsman complete the final work of assemblage.